Retrofit Design Control System of Bladder Turn Up Tire Assembly Machine Based on Programmable Logic Controller to Improve Machine Performance

DOI

10.2991/assehr.k.220305.047How to use a DOI?

Keywords

tire assembly machine; retrofit; bladder turn up; programmable logic controller

Abstract

The manufacturing production process is constantly being developed along with industrial automation and the industrial revolution 4.0. This paper discusses research conducted at a manufacturing company that makes tires for motorbikes. The process of making a tire includes the following processes, including mixing, topping, extruding, bead wire, tire assembly, spraying, gimlet, and tire curing. In the tire assembly process, there is a machine used in the assembling process for the manufacture of the outer tires. There are 2 types of machines used, namely STU (Spring Turn Up) and BTU (Bladder Turn Up). To improve the machine performance, a BTU (Bladder Turn Up) tire assembly machine was retrofit on the shaft former drive control system using a servo motor. After retrofit the control system based on Programmable Logic Controller (PLC) on the BTU (Bladder Turn Up) tire assembly machine, the green tire production capacity increases. Furthermore, the cycle time has decreased by making a one-loop system during the ply cord setting process. Also, there is no variation in spare parts on the shaft former drive motor to extend the machine lifetime.

Copyright

© 2022 The Authors. Published by Atlantis Press SARL.

Open Access

This is an open access article under the CC BY-NC license.

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TY  - CONF
AU  - Syahril Ardi
AU  - Nesti Annisa Suprianti
PY  - 2022
DA  - 2022/03/30
TI  - Retrofit Design Control System of Bladder Turn Up Tire Assembly Machine Based on Programmable Logic Controller to Improve Machine Performance
BT  - Proceedings of the 4th International Conference on Innovation in Engineering and Vocational Education (ICIEVE 2021)
PB  - Atlantis Press
SP  - 229
EP  - 232
SN  - 2352-5398
UR  - https://doi.org/10.2991/assehr.k.220305.047
DO  - 10.2991/assehr.k.220305.047
ID  - Ardi2022
ER  -