Simulation-based study of hot forming for dual door rings through LS-DYNA

DOI

10.2991/978-94-6463-581-2_9How to use a DOI?

Keywords

Dual door rings; Hot forming; Simulations; LS-dyna; Process optimization

Abstract

Car door rings play a crucial role in ensuring the safety and comfort of vehicles. Traditional cold forming methods used in manufacturing these components often encounter challenges related to complexity and inefficiency. This study aims to investigate the feasibility and advantages of employing hot forming technology for producing dual door rings, with a focus on overcoming the limitations associated with conventional forming techniques. A comprehensive simulation model was developed for the hot forming process of dual door rings, taking into account material properties, geometric configurations, and process parameters. The simulations were performed using LS-DYNA software, which utilizes a combination of explicit and implicit methods to provide a detailed analysis of the hot stamping process. Key process parameters such as forming temperature and pressure were systematically varied to assess their influence on the quality of the formed components. The study successfully achieved one-time forming of dual door ring parts using billets of different thicknesses and various hot stamping-formed steels. Based on the simulation results, the structural design of the dual door ring was optimized, resulting in an enhanced and efficient hot forming process flow. Hot forming technology, coupled with appropriate parameter optimization, effectively addresses the manufacturing challenges associated with dual door rings.

Copyright

© 2024 The Author(s)

Open Access

Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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TY  - CONF
AU  - Yushi Yang
AU  - Xiaolong Ma
AU  - Jie Yang
AU  - Jianping Lin
AU  - Zeran Hou
PY  - 2024
DA  - 2024/12/07
TI  - Simulation-based study of hot forming for dual door rings through LS-DYNA
BT  - Proceedings of the 7th International Conference on Advanced High Strength Steel and Press Hardening (ICHSU 2024)
PB  - Atlantis Press
SP  - 71
EP  - 75
SN  - 2590-3217
UR  - https://doi.org/10.2991/978-94-6463-581-2_9
DO  - 10.2991/978-94-6463-581-2_9
ID  - Yang2024
ER  -