Proceedings of the Second International Conference on Emerging Trends in Engineering (ICETE 2023)

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Optimizing Efficiency and Safety in Industry: The Power of Industrial Engineering Techniques for Waste Identification and Productivity Improvement

Authors
Atharwa Kharkar1, Varsha Karandikar1, *, Himanshu Kurzekar1, Arnav Hardas1, Nilay Diwan1, Ameya Panshikar1, Gajanan Gambhire1
1Vishwakarma Institute of Technology, Pune, India
*Corresponding author. Email: varsha.karandikar@vit.edu
Corresponding Author
Varsha Karandikar
Available Online 9 November 2023.
DOI
10.2991/978-94-6463-252-1_118How to use a DOI?
Keywords
Productivity Improvement; Waste Identification; Manpower Utilization; Safety; Optimization
Abstract

The present research aims to identify the critical issues of plant inefficiencies caused by plant wastes and safety issues. The study was conducted at a medium-scale cement refractory manufacturing special application cement. The research involved waste identification, waste analysis, and waste elimination solutions. The wastes were identified and segregated based on the 8 lean manufacturing wastes. The issues of worker safety have also been identified and documented. The analysis was performed on the man-machine utilization using the man-machine charts. This resulted in a reduction in the idle time of the operator by 32% and led to the optimization of the workforce. The types of waste have been analyzed and improvements in productivity, waste minimization, worker utilization, and worker safety solutions have been proposed. The study uncovers worker underutilization, which led to suggestions for improvement in working conditions and material handling processes to improve the overall plant's productivity and sustainability.

Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title
Proceedings of the Second International Conference on Emerging Trends in Engineering (ICETE 2023)
Series
Advances in Engineering Research
Publication Date
9 November 2023
ISBN
978-94-6463-252-1
ISSN
2352-5401
DOI
10.2991/978-94-6463-252-1_118How to use a DOI?
Copyright
© 2023 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

risenwbib
TY  - CONF
AU  - Atharwa Kharkar
AU  - Varsha Karandikar
AU  - Himanshu Kurzekar
AU  - Arnav Hardas
AU  - Nilay Diwan
AU  - Ameya Panshikar
AU  - Gajanan Gambhire
PY  - 2023
DA  - 2023/11/09
TI  - Optimizing Efficiency and Safety in Industry: The Power of Industrial Engineering Techniques for Waste Identification and Productivity Improvement
BT  - Proceedings of the Second International Conference on Emerging Trends in Engineering (ICETE 2023)
PB  - Atlantis Press
SP  - 1180
EP  - 1188
SN  - 2352-5401
UR  - https://doi.org/10.2991/978-94-6463-252-1_118
DO  - 10.2991/978-94-6463-252-1_118
ID  - Kharkar2023
ER  -