Proceedings of the International Conference on Innovation in Science and Technology (ICIST 2020)

Performance Optimalization and Techno-Economic Analysis Liquid Smoke Pyrolysator of Kesambi Leaves with LPG Fuel

Authors
Aloysius Leki*, Mamik Mardyaningsihmmardyaningsih@gmail.com, Roymons Jimmy Dimuroydimu@gmail.com
Mechanical Engineering Departemen, State Polytechnic of Kupang, East Nusa Tenggara, Indonesia
Corresponding Author
Aloysius Leki
Available Online 30 November 2021.
DOI
10.2991/aer.k.211129.035How to use a DOI?
Keywords
Kesambi leaves; liquid smoke; tool performance; capacity; economic analysis
Abstract

Research have been conducted to test the performance and techno-economic analysis of liquid smoke pyrolisator with LPG fuel. Liquid smoke beginning to develop by researchers, to get the higher quality in order to become safe for consumption by the public and not contains carcinogenic substance. Raw material liquid smoke which is used as an alternative material of food preservatives is from Kesambi leaves. Kupang State Polytechnic with its innovation namely liquid smoke technology which is used as an alternative ingredient for food preservatives and food additives for flavoring smoke originating from Kesambi leaves This research aims to test the performance of liquid smoke producing equipment, conduct techno-economic analysis and study the quality of liquid smoke produced. The research method is the stage of preparation and assembly of tools, preparation of raw materials, the production process of Kesambi leaf liquid smoke, the purification of Kesambi leaf liquid smoke, quality control testing, performance analysis of the tools concerning yield, capacity and efficient work of the tool, and the techno-economic analysis of liquid smoke pyrolysis Kesambi leaf and liquid smoke quality test using a mass spectrometry gas chromatography tool. The result showed that the yield of Kesambi leaves liquid smoke was 31,7%. Charcoal of Kesambi leaves 33% and 50% while from the corn cob was 16.7% and 33.3%. Charcoal weight is 13.53 kg and the tar weight is 0.092 kg. The yield after the distillation process is 95%. Furthermore, the yield produced from the filtration process is 98.5%. Can be said that, after the filtering process with eolite and activated charcoal filtration media, the liquid smoke of the Kesambi leaves becomes pure. From GC / MS analysis, grade 3 and grade 1 Kesambi leaf liquid smoke content of acid compounds was 12.63% and 9.57%, phenol compound levels were 3.21% and 2.57%, carbonyl content was 14.13 % and 10.07%. Meanwhile, the level of benzo (a) pyrene at grade 3 was 6.13 µg / kg and was not detected. Liquid smoke Kesambi leaves grade 3 still contains benzo (a) pyrene which is very harmful for human health. The value of pH pada asap cair Kesambi grade 3 dan 1 was 2.25 and 2.17. The results of economic analysis of the operation of pyrolisis obtained basic costs for producing smoke liquid Kesambi leaves was Rp. 1.317/kg. BEP (breakeven point) 118,158 kg / year. Low production costs and BEP value from liquid smoke of Kesambi leaves with LPG fuel stated that the liquid smoke of the Kesambi leaves is feasible to produce.

Copyright
© 2021 The Authors. Published by Atlantis Press International B.V.
Open Access
This is an open access article under the CC BY-NC license.

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Volume Title
Proceedings of the International Conference on Innovation in Science and Technology (ICIST 2020)
Series
Advances in Engineering Research
Publication Date
30 November 2021
ISBN
978-94-6239-472-8
ISSN
2352-5401
DOI
10.2991/aer.k.211129.035How to use a DOI?
Copyright
© 2021 The Authors. Published by Atlantis Press International B.V.
Open Access
This is an open access article under the CC BY-NC license.

Cite this article

TY  - CONF
AU  - Aloysius Leki
AU  - Mamik Mardyaningsih
AU  - Roymons Jimmy Dimu
PY  - 2021
DA  - 2021/11/30
TI  - Performance Optimalization and Techno-Economic Analysis Liquid Smoke Pyrolysator of Kesambi Leaves with LPG Fuel
BT  - Proceedings of the International Conference on Innovation in Science and Technology (ICIST 2020)
PB  - Atlantis Press
SP  - 152
EP  - 155
SN  - 2352-5401
UR  - https://doi.org/10.2991/aer.k.211129.035
DO  - 10.2991/aer.k.211129.035
ID  - Leki2021
ER  -