Proceedings of the International Conference on Advanced Materials, Manufacturing and Sustainable Development (ICAMMSD 2024)

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Experimental and Simulation Analysis of the Turning Process of Inconel 600 Using Al2O3-Coated Carbide Tools

Authors
M. Sivaramakrishnaiah1, R. Meenakshi Reddy2, *, A. Ravitheja3, K. Krishna Reddy2, M. Murali Mohan2
1Dept. of Mech. Engg., SVR Engineering College, Nandyal, AP, India, 518 501
2Dept. of Mech. Engg., G. Pulla Reddy Engineering College, Kurnool, AP, India, 518 007
3Dept. of Civil Engg., SVR Engineering College, Nandyal, AP, India, 518 501
*Corresponding author. Email: rmreddy123@gmail.com
Corresponding Author
R. Meenakshi Reddy
Available Online 17 March 2025.
DOI
10.2991/978-94-6463-662-8_2How to use a DOI?
Keywords
Interface zone; FEM; Johnson cook; Coated WC Cutting Tool
Abstract

This research investigates the impact of machining parameters, During the machining of Inconel 600 workpieces using tungsten carbide tools, both with and without Al2O3 coatings. A high-precision infrared thermal camera was employed to measure the temperatures on both the cutting tool and the workpiece, while cutting forces were recorded using a Kistler dynamometer. An L9 orthogonal array experimental design was used to systematically examine the effects of different machining parameters on interface temperatures and cutting forces for both coated and uncoated tools.

Additionally, a three-dimensional unsteady-state analysis was carried out using Deform 3D FEA simulate the process of forces and temperature during the turning process. The simulations, which modeled the cutting forces and temperature profiles for both tool types, demonstrated a strong correlation with the experimental results.

Copyright
© 2025 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title
Proceedings of the International Conference on Advanced Materials, Manufacturing and Sustainable Development (ICAMMSD 2024)
Series
Advances in Engineering Research
Publication Date
17 March 2025
ISBN
978-94-6463-662-8
ISSN
2352-5401
DOI
10.2991/978-94-6463-662-8_2How to use a DOI?
Copyright
© 2025 The Author(s)
Open Access
Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

risenwbib
TY  - CONF
AU  - M. Sivaramakrishnaiah
AU  - R. Meenakshi Reddy
AU  - A. Ravitheja
AU  - K. Krishna Reddy
AU  - M. Murali Mohan
PY  - 2025
DA  - 2025/03/17
TI  - Experimental and Simulation Analysis of the Turning Process of Inconel 600 Using Al₂O₃-Coated Carbide Tools
BT  - Proceedings of the International Conference on Advanced Materials, Manufacturing and Sustainable Development (ICAMMSD 2024)
PB  - Atlantis Press
SP  - 7
EP  - 15
SN  - 2352-5401
UR  - https://doi.org/10.2991/978-94-6463-662-8_2
DO  - 10.2991/978-94-6463-662-8_2
ID  - Sivaramakrishnaiah2025
ER  -