The Effect of Aluminum Profile Thickness and Type of Lubricant on Punch Force

Samsul Hadi; Agus Hardjito; Hangga Wicaksono; Fauzan Baananto; Rafik Djoenaidi; Pita Dewi Basoeki

doi:10.2991/978-94-6463-106-7_20

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The Effect of Aluminum Profile Thickness and Type of Lubricant on Punch Force

Authors

Samsul Hadi¹^{, *}, Agus Hardjito¹, Hangga Wicaksono¹, Fauzan Baananto¹, Rafik Djoenaidi¹, Pita Dewi Basoeki¹

¹State Polytechnic of Malang, Malang, 65141, Indonesia

^*Corresponding author. Email: syamsul.hadi@polinema.ac.id

Corresponding Author

Samsul Hadi

Available Online 29 December 2022.

DOI: 10.2991/978-94-6463-106-7_20 How to use a DOI?
Keywords: door lock housing; door Aluminum profile; lubrication; punch and anvil; portable punching equipment
Abstract: The problem lies in the length of time it takes to make holes in the key housing on the aluminium door frame profile using a drilling machine, manual grinding, and filing. The aim of the study was to obtain a prototype for a portable door housing key hole punch. The method of making a press tool for a key housing punch on an Aluminum door frame profile in a portable manner includes the design of the frame and the shape of the hole, making a prototype of a portable punching mechanism frame, making a punch with a wire Electric Discharge Machine (EDM) in the exact shape of the key housing hole, testing the punching on different door frame profile thickness and lubrication variations, as well as data analysis. The test results show that (1) the sharp edge angle of the 3-degree punch is too small which makes it easy to break after the punch is used more than 20 times; and (2)The average punch force resulting from perforation without lubrication compared to oil lubrication decreased by about 0.5% and between with oil lubrication compared to grease lubrication decreased by about 4%.
Copyright: © 2022 The Author(s)
Open Access: Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

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Volume Title: Proceedings of the 2022 Annual Technology, Applied Science and Engineering Conference (ATASEC 2022)
Series: Advances in Engineering Research
Publication Date: 29 December 2022
ISBN: 978-94-6463-106-7
ISSN: 2352-5401
DOI: 10.2991/978-94-6463-106-7_20 How to use a DOI?
Open Access: Open Access This chapter is licensed under the terms of the Creative Commons Attribution-NonCommercial 4.0 International License (http://creativecommons.org/licenses/by-nc/4.0/), which permits any noncommercial use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons license and indicate if changes were made.

Cite this article

ris enw bib

TY  - CONF
AU  - Samsul Hadi
AU  - Agus Hardjito
AU  - Hangga Wicaksono
AU  - Fauzan Baananto
AU  - Rafik Djoenaidi
AU  - Pita Dewi Basoeki
PY  - 2022
DA  - 2022/12/29
TI  - The Effect of Aluminum Profile Thickness and Type of Lubricant on Punch Force
BT  - Proceedings of the 2022 Annual Technology, Applied Science and Engineering Conference (ATASEC 2022)
PB  - Atlantis Press
SP  - 213
EP  - 225
SN  - 2352-5401
UR  - https://doi.org/10.2991/978-94-6463-106-7_20
DO  - 10.2991/978-94-6463-106-7_20
ID  - Hadi2022
ER  -

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